Steel Cord Conveyor Belt

Steel Cord Conveyor Belt using steel cords as its carcass, barely has the elongation, so it is widely used in cement plant, power plant, quarry, mine, etc which are carrying heavy materials. Especially, it’ s quite suitable for long lines requiring a high tension.

Production Process

Normal Belt Strength (N/mm)

Max. Steel Cord Dia. (mm)

Cord Construction

Min. Cord Breaking Strength (kN/cord)

Cord Pitch (mm)

Min. Pulley Diameter (mm)

A

B

C

ST-500

2.8

7X7

5.6

10.0

500

400

300

ST-630

3.0

7X7

7.0

10.0

550

440

330

ST-800

3.5

7X7

8.9

10.0

600

480

360

ST-1000

4.0

7X7

13.2

12.0

700

560

420

ST-1250

4.5

7X7

16.5

12.0

750

600

450

ST-1600

5.0

7X7

21.1

12.0

900

720

540

ST-2000

6.0

7X19

26.4

12.0

950

760

570

ST-2500

7.2

7X19

41.7

15.0

1,250

1,000

700

ST-3150

8.1

7X19

52.5

15.0

1,400

1,120

840

ST-3500

8.6

7X19

58.4

15.0

1,450

1,160

870

ST-4000

9.2

7X19

66.7

15.0

1,650

1,320

990

ST-4500

10.1

7X19

80.4

16.0

1,850

1,480

1,110

ST-5000

10.6

7X19

89.3

16.0

2,050

1,640

1,230

 

Cord diameter and Pitch are changeable according to conditions of conveyor lines and the customer’s request.
 

PRODUCTION RANGE

●Tensile Strength : ST500 ~ ST5000(kN/m)

●Width : 500mm ~ 2250mm

●Minimum Order Quantity  : 100M

● APPLICATION GROUPS

General Purpose, Heat Resistance, Fire Resistance, Abrasion Resistance, Oil Resistance, DF, ELECSAVEFEATURES


■ Low elongation Low elongation is the most outstanding feature of steel cord conveyor belt. Steel Cord Conveyor Belt is the most useful where the installation of the conveyor system requires extremely limited take-up travel and where conventional fabric belt cannot be used. Steel Cord Conveyor Belt requires a takeup travel of max. 0.25% or less than the fabric conveyor belt.


■ Good troughability As compared with the fabric belt, the steel cord belt has very even troughing. However, if the troughing is too deep, it may cause local friction(See the encircled are in Fig. 1(C)), damaging the belt. The steel cord belt reinforced with two layers of TRC(Transverse Reinforcing Cord) is normally best suited for use in ordinary cases. TR Beltrack steel cord belt is available in two different types as mentioned previously so that a type may be selected for the belt width, troughing angle, the material to be conveyed and so forth, most suitable for the operating conditions.

Pulley diameter can be made smaller

Each steel cord bearing the belt tension is composed of wires of small diameter and therefore is more flexible than ordinary steel cables. Moreover, since the tension is supported by a uniform single layer of steel cords, the steel cord conveyor belt suffers less fatigue from repeated bending as compared with the fabric belt and therefore the pulleys can be made smaller in diameter

 Long spans

Steel Cord Conveyor Belt has high tensile strength, long service life, excellent troughability, superior flexing resistance and good impact resistance

FEATURES
This belt is specially designed for major conveyor installation and heavy duty service. In warp, one layer of cords with elasticity selected for the application, diameter and pitch depending on the rated working tension. In weft, one or two layers of high-elastic cords sandwiching the warp layer

STRUCTURE

FEATURES
This belt has same features as transverse split guard conveyor belt and its open type 7X4 warp cord offers superior adhesion between rubber and steel cords as well as the high flexibility which enables it to be utilized in much smaller pulleys

 STRUCTURE